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| TIESIOGINIO VIRINIMO APARATAIHURNER logo

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HÜRNER Butt-welding Technology means perfect butt welding on the worksite and in the workshop. From 40 mm through 1600 mm, the comprehensive product lines leave nothing to be desired, whatever the intended application: manual, semi-automated and fully automated CNC ECO machines, with automatic, ISO-compliant data recording are available for any nominal dimension.

HURNER

Besides the CNC machines of the ECO Line (for Easy Control Operation), the in-house developed WeldControl welding machines and WeldControl EF systems have revolutionized manual, hydraulic plastic jointing. They achieve reproducible welding joints of a quality that was forever unmatched when using traditional welding machines.

The butt-welding machines of the CNC ECO and CNC ECO+ series produce CNC-controlled PE, PP, and PVDF pipe joints of diameters 40 mm through 1600 mm. Both component traceability data and welding-related pipe parameters can be selected in intuitive menus.

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HURNER


HURNER

| MANUAL Line

High-spec and durable manually operated welding machine with heating element for butt welding of pipes and fittings made of PP, PE, and PVDF, for worksite and in-ditch applications, rated O.D. 40 - 1600 mm with various nominal sizes.

Welding monitoring system:

- Heating element temperature

Display screen:

- Numeric 7-segment characters, character height 10 mm

Hydraulic unit:

- Only one external power supply needed, all connections and a power socket for the operator’s convenience at the back of the enclosure

- Digital heating element temperature control, adjustable at the hydraulic unit

- Hydraulic unit fully encased in rugged steel enclosure weighing as little as 19.5 kg (up to O.D. 335 mm)

- Max. Pressure up to: O.D. 355 mm, 130 bar,  O.D. 500 - 630 mm, 150 bar,  O.D. 800 - 1600 mm, 220 bar

- Accurate and maintenance-free gauge showing the welding pressures

Manufacturer warranty:

- 12 months

Easy upgrade of the hydraulic and control unit with a SPG 2.0 data logger for report generation.

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WeldControl


WeldControl


|WELD CONTROL Line

High-spec and durable semi-automated welding machine with heating element for butt welding of pipes and fittings made of PP, PE, and PVDF, for worksite and in-ditch applications, rated O.D. 40 - 1600 mm with various nominal sizes.

Automatic data logging: 10,000 welding reports

Data input:

- WeldControl mode: RFID transponder, scanner or manually;

- Manual mode: manual temperature control

Welding monitoring system:

- Welding pressures, welding times, ambient temperature, memory control, operating temperature, heating element temperature

Standard-compliant ISO 12176 traceability:

- Commission number with 32 alphanumeric characters, ISO-compliant welder ID code, HÜRNER welder ID code, 1st additional (user-defined) data with 20 alphanumeric characters, 2nd additional (user-defined) data with 15 alphanumeric characters,

- ISO-compliant traceability: fitting code, 1st and 2nd pipe codes, pipe length, weather conditions, joint number, installing company, inventory number

Data output:

- USB A port for data transfer as short abstract or extended report in the PDF format to a USB stick or a label tag printer

Display screen:

- LED-lit screen of 4 lines 20 alphanumeric characters each, character height 5 mm, welding process diagram with control LEDs

Approvals, quality, ingress rating:

- CE, ISO 9001 : 2008, IP 54 (IP 64 optional) and others

Language:

- DE, EN, FR, RU, PL, LT and others upon request

System settings:

- Automode, manual input of welding parameters, gauge operation (for pressure, temperature)

Hydraulic and control unit:

- Only one external power supply needed!

- Power to all electronic components is supplied from the hydraulic unit;

- Automatic heating element temperature control pursuant to national standards;

- Hydraulic unit in encased, rugged steel enclosure with a weight of as little as 19.5 kg (up to O.D. 355 mm);

- Max. pressure, up to O.D. 355 mm, 130 bar, O.D. 500 - 630 mm, 150 bar, O.D. 800 - 1600 mm, 220 bar

Manufacturer warranty:

- 12 months

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CNC_ECO


CNC_ECO

| CNC ECO Line

The HÜRNER CNC ECO 2.0 is a high-quality and durable, next-generation CN-controlled plastic pipe butt-welding machine that has been developed in compliance, as applicable, with the machinery directive 2006/42/EC as amended. The design of the machine is such that with 12 basic machine chassis models, pipes from O.D. 40 through 1600 mm can be jointed.

The welding machines ship with a fully encased CNC hydraulic and control box of ingress protection IP 54 managing pressures up to 220 bar. Both the anti-stick-coated heating element and the facing tool are hooked up along with the machine chassis to the hydraulic and control box. No additional power distribution is needed.

Automatic data logging:

- 10,000 reports

Data input:

- RFID transponder, manually, bar code scanner

System self-monitoring:

- Hardware-base input voltage monitor, incl. data recording, system check, computerized maintenance management, including recording

Welding monitoring system:

- Welding pressures, welding times, ambient temperature, input voltage, memory control, motor operating temperature, heating element temperature, service schedule management, welding road/length

Traceability:

- Commission number 32 alphanumeric characters, RFID-fed ISO welder ID code, additional data 20 and 15 alphanumeric characters, ISO pipe codes, fitting data, pipe length, weather conditions, installing company, joint number, inventory number, display of maintaining company

Welding standard:

- DVS, WIS, SEDIGAS, UNI, UNI, NEN, and others upon request

Data output:

- USB A port for data transfer as short abstract or extended report in the PDF format to a USB stick or a label tag printer, incl. tag printer menu; transfer also possible in the HÜRNER DataWork format, CNC ECO 2.0 now with powerful download menu with date range selection, commission number selection, and download of all reports in memory

Languages:

- DE, EN, FR, RU, PL, LT and others upon request

Display elements:

- Robust, high-resolution and temperature range-extended display screen with font size 8 mm, welding diagram with LED indicators

Miscellaneous:

- Keyboard switching, menu-controlled report review incl. search capability, ViewWeld feature, interactive carriage mover pushbutton on machine chassis, special memory backup feature

Standards, approvals, quality:

- Machinery directive 2006/42/EC (as applicable), DVS 2207, WEEE Reg. No. DE74849106, ISO 9001:2008, RoHS-compliant

Manufacturer warranty:

- 12 months

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